Machine Failure Analysis and Prevention

Course Code: MEC 134

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Course Sector:

Mechanical Engineering

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Introduction

Training course introducion / brief

This training program is designed to convey the latest thinking and best practice of all Equipment related to Industry Equipment Components, Operation and Troubleshooting conditions, Monitoring, and Analysis via Lectures, Case Studies, and Program activities. Also, it gives a detailed advanced treatment of the detection, location, and diagnosis of faults in Mechanical equipment. Case studies and examples are used throughout the program to emphasize key points and to underline the relevance and applicability of the topics being addressed. It will provide a solid foundation for technologists moving into a machine monitoring and diagnostic role. All delegates will learn the technique, tools, and procedure of root cause failure analysis and failure mode effective analysis as a proactive strategy for achieving precise operation and improving machinery performance. This course offers insight into how to analyze a system’s failure modes and define how to prevent or find those failures early.

Master understanding of the Terminology used in measuring and analysis.
Understand how to improve equipment through the prediction and the avoidance of Equipment Failure.
Understand the critical necessities and priorities associated for maintaining machinery.
Identify Key procedure for the implementation of risk based failure analysis.
Master reducing the overall life cycle cost of owning a piece of equipment.
Maximize component life by avoiding the cause of failure.
Master implementing real improvements in machinery reliability and plant performance.

Understanding Failure Analysis:

Introduction to Failure Analysis and Troubleshooting Systems.
What are the Causes of Machinery Failure?
What are the mechanical Design Properties?
Understanding Equipment Failure “Case Studies”.
What are the effects of Failure?
Cascading Failure.
Understand Failure Modes.
Chronic vs. Sporadic Failures.
Overview of Failure Reduction Programs
Failure reporting techniques.

Understating Root Cause Failure Analysis Process:

RCFA: Definition and Objectives.
Identify the types of Root Causes.
What are the seven Generic Steps in an RCFA?
What are Challenges that may face you in Setting up RCFA?
How to Sustain an RCFA Process?
Case Studies.
Practical Application.

Failure Analysis & Investigation Tools

Brainstorming.
Flow Charts.
Histograms.
Fishbone Diagrams.
Pareto Charts.
Fault Tree Analysis.
Failure Mode and Effect Analysis (FMEA).
Practical Application “Exercises”.

Failure Mode and Effect Analysis (FMEA)

Failure Analysis Methods
Common Failure Analysis Techniques
Implementing FMEA
FMEA Procedure
Application on FMEA (Exercises)

Machinery Troubleshooting

Condition Monitoring
Machine Failure Modes
Equipment Performance
Methods of Detection
Applications (Machine Failure)

Structured Problem Solving Techniques

Win - Win Problem Solving
Development of Problem Solving Skills
Alternative Solution Training
Formulate Alternative Strategies
Guidelines for Decision Making
Priority ‐ Setting

Machine Reliability

Reliability, availability, maintainability.
Risk Assessment and Management.
Life Cycle Management.
Reliability & Maintainability.
Techniques & Analysis of Reliability.
Human and System Reliability.
Human Performance Approach.
Reliability Centered Maintenance.
Centrifugal Pump Reliability Improvement.
Machinery Reliability Audits and Reviews.

Boost certificate of completion

BOOST's Professional Attendance Certificate “BPAC” is always given to the delegates after completing the training course, and depends on their attendance of the program at a rate of no less than 80%, besides their active participation and engagement during the program sessions.

ENDORSED EDUCATION PROVIDER

Flexible deadlines

Customized dates accordance to your schedule

Shareable Certificate

Earn certificate upon completion

COURSE METHODOLOGY

Our Training programs are implemented by combining the participants' academic knowledge and practical practice (30% theoretical / 70% practical activities).

At The end of the training program, Participants are involved in practical workshop to show their skills in applying what they were trained for. A detailed report is submitted to each participant and the training department in the organization on the results of the participant's performance and the return on training. Our programs focus on exercises, case studies, and individual and group presentations.

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TRAINING COURSE: Machine Failure Analysis and Prevention