TRAINING COURSE: Excellence in Maintenance & Reliability Management

Module (02) Establish Framework for Reliability

• 2.1 Build a competent team to drive reliability in each area
• 2.2 Asset identification, classification and criticality grading
• 2.3 Define asset performance and efficiency standards
• 2.4 Anticipate the physical causes of failure and degradation
• 2.5 Anticipate the human causes
• 2.6 Analyze the effects and quantify the risks
• 2.7 Practical application of failure and risk analysis 

Module (03) Condition Based Maintenance

• 3.1 Maintenance types
• 3.2 Condition monitoring techniques
• 3.3 Vibration measurement and analysis
• 3.4 Oil analysis
• 3.5 Thermography technique
• 3.6 Failure measuring in rotating equipment

Module (04) Failure Management Strategy Development

• 4.1 Select proactive maintenance tactics on the basis of costs and risks
• 4.2 Preventive maintenance tasks and intervals
• 4.3 Predictive maintenance tasks and intervals
• 4.4 Failure detection and function testing tasks and intervals
• 4.5 Human error reduction through equipment, procedural and skill upgrades
• 4.6 Repair-after-failure strategies
• 4.7 Practical application and open discussion sessions 

Module (05) Failure Management Strategy Implementation

• 5.1 Aggressive defect reporting to feed the backlog
• 5.2 Plan for quality, time and safety
• 5.3 Budget for spare parts and make stocking decisions
• 5.4 Schedule maintenance to minimize operational downtime
• 5.5 Use appropriate metrics to drive defect elimination
• 5.6 Practical application and open discussion sessions 

Module (06) Failure Analysis in rotating equipment

• 6.1 Common Pumps Problems
• 6.1.1 Cavitation
• 6.1.2 Mechanical Seal Failure Causes
• 6.1.3 Wear In Mechanical Parts
• 6.2 Compressors Common Problems
• 6.2.1 Compressor Surge
• 6.2.2 Compressor Vibration
• 6.2.3 Mechanical Parts Wear
• 6.3 Proper Shaft Alignment Application