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Course Code: MEC 119
725 Course Visits
Gear Box Operation Condition, Inspection & Maintenance
Course Sector:
Mechanical Engineering
Course Dates and Locations
Choose a date and location to book your seat
No.
Date
Days
Location
Fees
Enrollment
01
5 Days
Dubai, UAE $4,250
02
5 Days
Abu Dhabi, UAE $4,250
Introduction
Training course introducion / brief
Improve your understanding of gearbox working conditions in turbines, as
well as how to be proactive and predictive in service matters to avoid
expensive shut downs. Furthermore you will learn to understand wear and
tear, by being able to classify failures and their development. A
complete gearbox inspection procedures is applied. Failure Analysis -
Root cause determination of failure is critical in confidently returning
gearbox to service.
Equipment maintenance
You will go through the entire system, from
operational loads, equipment design, equipment maintenance, and failed
components to determine failure cause and permanent corrective action
Predictive Maintenance Program can be applied to track the health of
your equipment and aid in scheduling gearbox maintenance, avoiding
unscheduled equipment, or process shutdowns In this course you will
learn to determine why the gear failed and what can be done to prevent
future failure, help in getting timely and economical repairs, and
provide a clear and concise report to aid in the recovery of losses due
to the failure. So, you can shorten the turnaround of failed gears
Course Objectives
At the end of the training course, participants will be able to
- Have a very good background on gearing including the types of gears, their arrangement & geometry, gear ratings and quality
- Know Gears type
- Know Gear box failure analysis
- Know Gearbox lubrication
- Know Gearbox maintenance and inspection
- Know Maintenance of Rotating Equipment
Course Audience
Who is this course for, and can benefit the most
- Automotive Engineer
- Boiler Engineer
- Ceramics Engineer
- Equipment Engineer
- High-Pressure Engineer
- Marine Engineer
- Mechanical Design Engineer
- Mechanical Engineer
- Naval Architect
- Pipeline Engineer
- Power Engineer
- Rotating Equipment Engineer
- Senior Mechanical Engineer
- Turbine Engineer
- Validation Engineer
Course Outline
The course aims and learning outcomes
Module 01: Introduction to Gears
- 1.1 Introduction and history of gears
- 1.2 Classification of gear and their applications
- 1.3 Spur Gear
- 1.4 Helical Gear
- 1.5 Double helical or Herringbone Gear
- 1.6 Bevel Gear
- 1.7 Crossed helical gear
- 1.8 Law of gearing
- 1.9 Gear profiles
- 1.10 Meshing of gears
Module 02: Gearbox drivers and Reducer
- 2.1 Definition of Gears
- 2.2 Gear Selection Options
- 2.3 Brief Comparison
- 2.4 Speed reducers
- 2.5 Commercial gearboxes
- 2.6 Gearbox design
- 2.7 Thermal Design of Gearboxes
- 2.8 Differential Gears
Module 03: Gearbox Lubrication
- 3.1 Introduction
- 3.2 The purpose of lubricating gears
- 3.3 Equipment designers/manufacturers (OEM)
- 3.4 Minimum lubricant requirements
- 3.5 Selection of viscosity grade
- 3.6 Lubrication Volume
- 3.7 Important Gearbox Lubrication properties
- 3.8 Special types of oil applicable for gearbox lubrication
- 3.9 Method of Lubrication
- 3.10 Worm gear lubrication
- 3.11 Temperature Control
- 3.12 Contamination Control
- 3.13 Breathers
- 3.14 Filtration
Module 04: Maintenance and Troubleshooting
- 4.1 Inspection
- 4.2 Visual
- 4.3 Vibration
- 4.4 Oil analysis
- 4.5 Results of Metal Wear
- 4.6 Non Destructive Test
- 4.7 Gear tooth contact patterns
- 4.8 Laboratory tests
Module 05: Failure Analysis
- 5.1 Fault Frequencies
- 5.2 Failure analysis
- 5.2.2 Modes of Gear Failure
- 5.2.3 Scoring
- 5.2.2.1 INITIAL SCORING
- 5.2.2.2 MODERATE SCORING
- 5.2.2.3 DESTRUCTIVE SCORING
- 5.2.4 Wear
- 5.2.3.1 ADHESIVE WEAR
- 5.2.3.2 ABRASIVE WEAR
- 5.2.3.3 CORROSIVE WEAR
- 5.2.5 Pitting
- 5.3 Determine type of failure
Providers and Associations
Providing the best training services and benefits to our valued clients
Boost certificate of completion
BOOST's Professional Attendance Certificate “BPAC” is always given to the delegates after completing the training course, and depends on their attendance of the program at a rate of no less than 80%, besides their active participation and engagement during the program sessions.
ENDORSED EDUCATION PROVIDER
Flexible deadlines
Customized dates accordance to your schedule
Shareable Certificate
Earn certificate upon completion
COURSE METHODOLOGY
Our Training programs are implemented by combining the participants' academic knowledge and practical practice (30% theoretical / 70% practical activities).
At The end of the training program, Participants are involved in practical workshop to show their skills in applying what they were trained for. A detailed report is submitted to each participant and the training department in the organization on the results of the participant's performance and the return on training. Our programs focus on exercises, case studies, and individual and group presentations.
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