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Course Code: MEC 104
522 Course Visits
Hydraulic System in Industrial Applications: Maintenance & Troubleshooting
Course Sector:
Mechanical Engineering
Course Dates and Locations
Choose a date and location to book your seat
No.
Date
Days
Location
Fees
Enrollment
01
5 Days
Singapore,SG $4,950
02
5 Days
Dubai, UAE $4,250
Introduction
Training course introducion / brief
The course will concentrate on how the participants will learn the basic hydraulic components, how they work, and their function in a hydraulic circuit. They will be able to understand and interpret hydraulic schematics, and implement safe work practices.
Gain the basic skills needed to be a proactive and effective systems troubleshooter. Learn how to make minor, cost saving repairs by seeing and understanding the operation of various components. You will practice preventive maintenance techniques that will reduce premature system failure
Also, it provides participants with full appreciation of the different types of hydraulic systems and their characteristics. Also, provides participants with understanding of hydraulic system design, operation and maintenance.
This comprehensive training program consists of some video clips (Demonstration) that train students to understand the principles of hydraulic system operation, as well as how to operate, maintain, troubleshoot, and repair a variety of hydraulic equipment.
Course Objectives
At the end of the training course, participants will be able to
- Be able to read and understand the Hydraulic Circuit Diagrams.
- Understand the Application of Hydraulic Systems in Industries.
- Understand the Function, Construction and Operation of the main Hydraulic Control Components as Standard Procedures.
- Create and match a variety of Hydraulic applications to the work to be performed.
- Properly test and inspect hydraulic systems.
- Diagnose system versus component problems, causes and root reasons.
- Distinguish problem “symptoms” from the actual “cause”.
- Apply a common-sense, systematic approach to troubleshooting
- Evaluate the cause and effect of changing or re-sizing system components.
- Recommend and implement change towards fixing problem
Also will provide the participants with Knowledge related to Hydraulic Engineering. Understanding principles of Hydraulic system operation as well as how to operate, maintain troubleshoot and repair Hydraulic Systems.
Course Audience
Who is this course for, and can benefit the most
- Automotive Engineer
- Boiler Engineer
- Ceramics Engineer
- Equipment Engineer
- High-Pressure Engineer
- Marine Engineer
- Mechanical Design Engineer
- Mechanical Engineer
- Naval Architect
- Pipeline Engineer
- Power Engineer
- Rotating Equipment Engineer
- Senior Mechanical Engineer
- Turbine Engineer
- Validation Engineer
Course Outline
The course aims and learning outcomes
Module (01) Introduction to Hydraulic Systems
- 1.1 Properties of Liquids
- 1.2 Hydraulic System Components
- 1.3 Hydraulic Schematic Symbols
- 1.4 System Flow and Pressure
- 1.5 Hydraulic Power Transmission
- 1.6 Hydraulic System Efficiency
- 1.7 Hydraulic System Safety
Module (02) Pressure Controls
- 2.1 Introduction to Pressure Control Valves
- 2.2 Unloading and Counterbalance Valves
- 2.3 Sequence and Pressure Reducing Valves
- 2.4 Direct-Acting and Pilot-Operated PCV
- 2.5 External Control of Pilot-Operated Valves
- 2.6 Spool-Type Pressure Control Valves
- 2.7 Pressure Reducing Valve Operation
Module (03) Directional Flow Controls
- 3.1 Direction Control Valves
- 3.2 Centering Conditions
- 3.3 Actuating Directional Control Valves
- 3.4 Piloting and Draining
- 3.5 Packed Spool Valves
- 3.6 Flow Control Valve Designs
- 3.7 Flow Control Applications
Module (04) Fluids, Filters, and Reservoirs
- 4.1 Functions of Hydraulic Fluid
- 4.2 Characteristics of Hydraulic Fluid
- 4.3 Fluid Conditioning in the Reservoir
- 4.4 Draining and Replacing Fluid
- 4.5 Reducing External Contamination
- 4.6 Types of Filters
- 4.7 Filter Maintenance
Module (05) Hydraulic Pumps, and Accumulators
- 5.1 Hydraulic Power 5.2 Hydraulic Pumps
- 5.3 Vane Pumps 5.4 Piston Pumps
- 5.5 Monitoring Pump Operation
- 5.6 Hydraulic Accumulators
- 5.7 Accumulator Maintenance
- 5.8 Pre-charging an Accumulator
Module (06) Variable Volume Hydraulic Pumps
- 6.1 Fixed Volume and Variable Volume Pumps
- 6.2 Horsepower Reduction
- 6.3 Variable Volume Vane Pumps
- 6.4 Variable Volume Piston Pumps
- 6.5 Volumetric Efficiency
- 6.6 Case Drain Flow
- 6.7 Electrical Checks
- 6.8 Reversible Pumps
Module (07) Actuators
- 7.1 Hydraulic Cylinders
- 7.2 Cylinder Regulation
- 7.3 Cylinder Repair
- 7.4 Hydraulic Motors
- 7.5 Motor Regulation
- 7.6 Motor Repair
Module (08) Hydraulic System Troubleshooting
- 8.1 Introduction to Troubleshooting
- 8.2 Using Schematic Diagrams
- 8.3 Flow-Related Problems
- 8.4 Cylinder Malfunction
- 8.5 Edge-guide Circuit Malfunction
- 8.6 Downender Malfunction
- 8.7 Traversing Circuit Malfunction
Module (09) Electro-hydraulic Servo Systems
- 9.1 Signal Transmission
- 9.2 Servo System Schematic Symbols
- 9.3 Spool Servo Valves
- 9.4 Jet Pipe Servo Valves
- 9.5 Flapper Servo Valves
- 9.6 Frequency Response Tests
Module (10) Hydraulics Troubleshooting Guide
- 10.1 Valves
- 10.2 Cylinders
- 10.3 Boosters
- 10.4 Fluid Motors
- 10.5 Vane Pumps
- 10.6 Radial Piston Pumps
- 10.7 Hydraulic Systems
Providers and Associations
Providing the best training services and benefits to our valued clients
Boost certificate of completion
BOOST's Professional Attendance Certificate “BPAC” is always given to the delegates after completing the training course, and depends on their attendance of the program at a rate of no less than 80%, besides their active participation and engagement during the program sessions.
ENDORSED EDUCATION PROVIDER
Flexible deadlines
Customized dates accordance to your schedule
Shareable Certificate
Earn certificate upon completion
COURSE METHODOLOGY
Our Training programs are implemented by combining the participants' academic knowledge and practical practice (30% theoretical / 70% practical activities).
At The end of the training program, Participants are involved in practical workshop to show their skills in applying what they were trained for. A detailed report is submitted to each participant and the training department in the organization on the results of the participant's performance and the return on training. Our programs focus on exercises, case studies, and individual and group presentations.
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