Mechanical Seals Selection, Installation & Troubleshooting

Course Code: MEC 118

435 Course Visits

Course Sector:

Mechanical Engineering

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Course Dates and Locations

Choose a date and location to book your seat

No.

Date

Days

Location

Fees

Enrollment

24 - 28 Aug 2025

5 Days

Manama, Bahrain

$4,250

08 - 12 Dec 2025

5 Days

Dubai, UAE

$4,250

Introduction

Training course introducion / brief

The course commences with a solid review of the fundamentals, basic principles and looks at seal classification and seal design. Special seal types are examined and the materials used to construct seals ranging from elastomeric materials to be cemented carbides are examined. Through this you will understand the basic needs of mechanical seals, and by applying what you learn you will positively impact on the real costs of seal ownership to your company.

Demonstrate a sound understanding of the fundamentals of seal selection
Understand environmental considerations related to seals
See how the experts repair and rebuild sealed for outstanding performance
Troubleshoot seals
Maximize mechanical seal life
Classify various seals, including special seal types
Explain considerations related to the materials used in seal construction

Automotive Engineer
Boiler Engineer
Ceramics Engineer
Equipment Engineer
High-Pressure Engineer
Marine Engineer
Mechanical Design Engineer
Mechanical Engineer
Naval Architect
Pipeline Engineer
Power Engineer
Rotating Equipment Engineer
Senior Mechanical Engineer
Turbine Engineer
Validation Engineer

Module (01) Fundamentals and Principles

1.1 Definition of zero leakage
1.2 Mechanics of sealing
1.3 Purpose of sealing
1.4 Basic regarding speed and pressure
1.5 Basic seal requirements & Seal friction
1.6 Wear, seal life and Texture
1.7 Seal balance criterion – balance ratio, pressure distribution
1.8 Seal applications
1.9 Operating capabilities, advantages and limitations

Module (02) Seal Design and Classification

2.1 Identify seal components and their function
2.2 Primary sealing components – seal head, seal seat, springs for space loading, metal bellows
2.3 Secondary sealing components – elastomeric O-rings, V-rings, U-cup rings, wedge rings
2.4 Inside and outside seals
2.5 General arrangement modes
2.6 Single: cartridge, component, split, stationary
2.7 Duplex: tandem back to back
2.8 Static and dynamic seals
2.9 Rotating and stationary seal heads
2.10 Sealing face conditions
2.11 Seal pre-loading ¬¬¬¬¬¬

Module (03) Special Seal Types

3.1 Bellows
3.2 Bushing, labyrinth, diaphragm
3.3 Gas, motion, slurry
3.4 Carbon seals
3.5 Liquid ring and liquid barrier seals
3.6 Inflatable, ferrofluidic
3.7 Positive action type
3.8 Self-adhesive compression seals

Module (04) Materials of Seal Construction

4.1 General considerations
4.2 Properties of elastomers
4.3 Plastic polymers
4.4 Cemented carbides
4.5 Miscellaneous sealing materials
4.6 Material compatibility

Module (05) Seals for Specific/ Special Applications

5.1 Hydraulic & Pneumatic
5.2 High temperature
5.3 Large diameter

Module (06) Environmental Considerations and Control

6.1 Abrasives, heat, dry operation
6.2 Flushing, recirculation, quenching
6.3 Convection, cooling and jacketing
6.4 Buffer and barrier fluid
6.5 Dead end lubrication, grease packing, circulating face lubrication
6.6 API 610 environmental control schemes

Module (07) Auxiliary Equipment

7.1 Cyclone separators
7.2 Pressurization units
7.3 Air-coolers and heat exchangers
7.4 Rotameters and flow controllers
7.5 Leakage detectors
7.6 Filters and strainers

Module (08) Seal Handling and Installation

8.1 General considerations
8.2 Seat squareness

Module (09) Seal Failures

9.1 Factors influencing seal life
9.2 Factors affecting seal performance
9.3 Seal malfunction and probable causes
9.4 Friction and wear
9.5 Adhesion, abrasion
9.6 Corrosion and surface fatigue

Module (10) Troubleshooting Failed Seals

10.1 At the pumping site
10.2 At the equipment tear down
10.3 Discoloration, chipping, cracking, rubbing, elastomer swelling, sickness, hardness

Module (11) Maximize Mechanical Seal Life

11.1 Preparing the pump – mechanically, hydraulically
11.2 Controlling temperature in the stuffing box
11.3 Controlling pressure in the stuffing box
11.4 What seal to choose? What face combination and elastomeric?

Boost certificate of completion

BOOST's Professional Attendance Certificate “BPAC” is always given to the delegates after completing the training course, and depends on their attendance of the program at a rate of no less than 80%, besides their active participation and engagement during the program sessions.

ENDORSED EDUCATION PROVIDER

Flexible deadlines

Customized dates accordance to your schedule

Shareable Certificate

Earn certificate upon completion

COURSE METHODOLOGY

Our Training programs are implemented by combining the participants' academic knowledge and practical practice (30% theoretical / 70% practical activities).

At The end of the training program, Participants are involved in practical workshop to show their skills in applying what they were trained for. A detailed report is submitted to each participant and the training department in the organization on the results of the participant's performance and the return on training. Our programs focus on exercises, case studies, and individual and group presentations.

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TRAINING COURSE: Mechanical Seals Selection, Installation & Troubleshooting