Course Code: MEC 110
522 Course Visits
Pumps Operation, Maintenance and Trouble Shooting
Course Sector:
Mechanical Engineering
Course Dates and Locations
Choose a date and location to book your seat
No.
Date
Days
Location
Fees
Enrollment
01
28 Jul - 01 Aug 2025
5 Days
Dubai, UAE
$4,250
02
02 - 06 Nov 2025
5 Days
Muscat, Oman
$4,250
03
03 - 07 Nov 2025
5 Days
Abu Dhabi, UAE
$4,250
Introduction
Training course introducion / brief

This course aims to convey the latest thinking and best practice of Rotating Equipment Machinery Components especially Pumps which we consider it the important types of Rotating Equipment’s, also will explain to the participants about conditions monitoring and analysis via lectures, case studies, video films and course activities.

The course gives a detailed advanced treatment of the detection, location and diagnosis of faults and failures in Pumps. Case study and examples are used throughout the course to emphasize key points and to underline the relevance and applicability of the topics being addressed.

The course will provide a refreshment of knowledge for the how both of them concepts and how it work and what are main problems facing it during operations of them. Also, it will provide a solid foundation for technologists moving into a machine monitoring and diagnostic role.

Course Objectives
At the end of the training course, participants will be able to
  • To familiarize participant to the different types of Pumps and the range of their applications.
  • To deepen the participants understanding of the limits of Pumps operation.
  • Learn the Critical Symptoms of Pump Operation
  • Enhance the knowledge on Pump Sealing and Rolling Elements
  • Gain additional knowledge on Inspection and Maintenance of Centrifugal Pumps
  • Read and interpret the performance curves of Pumps and provide overview of testing standards/codes.
  • To Understand Operation, maintenance & Troubleshooting aspects including the Start-up, priming, shut down.
  • To know Preventive and Predictive maintenance of Pumps
  • To understand principles of Condition Based Monitoring. 
Course Audience
Who is this course for, and can benefit the most
  • Automotive Engineer
  • Boiler Engineer
  • Ceramics Engineer
  • Equipment Engineer
  • High-Pressure Engineer
  • Marine Engineer
  • Mechanical Design Engineer
  • Mechanical Engineer
  • Naval Architect
  • Pipeline Engineer
  • Power Engineer
  • Rotating Equipment Engineer
  • Senior Mechanical Engineer
  • Turbine Engineer
  • Validation Engineer
Course Outline
The course aims and learning outcomes

Module (01) Pump Theory

  • 1.1 Pumping Process Concept
  • 1.2 Physical properties of Incompressible Fluid
  • 1.3 Operating Parameters (Head, Flow, rpm, Power, and Efficiency)
  • 1.4 Pump Arrangement; Series and Parallel
  • 1.5 Pump Types and Terminology

Module (02) Centrifugal Pump

  • 2.1 The Principle of Energy transfer in Centrifugal Pump
  • 2.2 Pump Applications 2.3 Centrifugal Pump Construction
  • 2.4 Classification of Centrifugal Pumps
  • 2.5 Types of Impellers
  • 2.6 Types of Casings
  • 2.7 Prime Mover of Pump
  • 2.8 Mechanical Features
  • 2.9 Pump Operation Procedures
  • 2.10 Pump Troubleshooting 

Module (03) Positive Displacement Pumps (Linear Motion)

  • 3.1 Classification
  • 3.2 Reciprocating Pump
  • 3.3 Type and Discharge of Reciprocating Pumps
  • 3.4 Diaphragm Pump
  • 3.5 Principle of Operation
  • 3.6 Pump Troubleshooting

Module (04) Positive Displacement Pumps (Rotational Motion)

  • 4.1 Screw Pump
  • 4.2 Lobar Pump
  • 4.3 Gear and Vane Pump
  • 4.4 Principle of Operation
  • 4.5 Pump Troubleshooting 

Module (05) Cavitation Phenomena

  • 5.1 Concept of Cavitation 5.2 Symptoms of Cavitation
  • 5.3 Effects of Cavitation
  • 5.4 How to avoid Cavitation

Module (06) Pump Auxiliary System

  • 6.1 Bearings – failure modes and how to extend life
  • 6.2 Lubrication – different methods of lubrication
  • 6.3 Coupling and Alignment
  • 6.4 Mechanical Seals – maintenance and repair it
  • 6.5 Gland Packing - types and how to change it
  • 6.6 Pump vibration monitors – how to avoid vibration
  • 6.7 Warm up system – why and how it works 

Module (07) Cavitation Phenomena

  • 7.1 Concept of Pump Cavitation
  • 7.2 General Symptoms of Cavitation
  • 7.3 Cavitation effects on Pump and its parts
  • 7.4 How to avoid cavitation

Module (08) Pump Maintenance

  • 8.1 Planned Maintenance Activities
  • 8.2 Predictive and Preventive
  • 8.3 Reliability Programs 

Module (09) Pump Troubleshooting

  • 9.1 Centrifugal Pumps Troubleshooting
  • 9.2 Reciprocating Pumps Troubleshooting
  • 9.3 Rotary Pumps Troubleshooting
  • 9.4 Auxiliary System Troubleshooting
  • 9.4.1 Power System
  • 9.4.2 Lube Oil System
  • 9.4.3 Sealing System
  • 9.4.4 Warm ump and Cooling System
Module (10) Machine Failure (Pump Applications)

  • 10.1 Why Machine Failure?
  • 10.2 Types of Failure Causes
  • 10.3 Effect of Failure on the Plant
  • 10.4 Failure Cascading
  • 10.5 Failure Modes
  • 10.6 Chronic vs. Sporadic Failure
  • 10.7 Water hammer
  • 10.8 Over pressure
  • 10.9 Inspection and Maintenance of Pump 

Providers and Associations
Providing the best training services and benefits to our valued clients
Boost certificate of completion
BOOST's Professional Attendance Certificate “BPAC” is always given to the delegates after completing the training course, and depends on their attendance of the program at a rate of no less than 80%, besides their active participation and engagement during the program sessions.
ENDORSED EDUCATION PROVIDER
Over all rating
Excellent
Average
Below average
Flexible deadlines
Customized dates accordance to your schedule
Shareable Certificate
Earn certificate upon completion
COURSE METHODOLOGY

Our Training programs are implemented by combining the participants' academic knowledge and practical practice (30% theoretical / 70% practical activities).

At The end of the training program, Participants are involved in practical workshop to show their skills in applying what they were trained for. A detailed report is submitted to each participant and the training department in the organization on the results of the participant's performance and the return on training. Our programs focus on exercises, case studies, and individual and group presentations.

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