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Course Code: ICC 1706
19 Course Visits
Process Plant Troubleshooting
Course Sector:
Instrumentation & Controls
Course Dates and Locations
Choose a date and location to book your seat
No.
Date
Days
Location
Fees
Enrollment
01
3 Days
Madrid, Spain $3,950
02
3 Days
Abu Dhabi, UAE $3,250
Introduction
Training course introducion / brief
This course is designed to equip participants with comprehensive knowledge and practical skills for troubleshooting process plants. The course covers fundamental principles of plant operations, the diagnostic techniques used to identify issues, and effective solutions to restore optimal performance. Through hands-on exercises, real-life case studies, and expert guidance, participants will be empowered to tackle plant inefficiencies, equipment failures, and process disruptions.
Course Objectives
At the end of the training course, participants will be able to
- Diagnose and troubleshoot common issues in process plants.
- Analyze process data to identify root causes of equipment and process failures.
- Apply systematic troubleshooting methodologies.
- Enhance plant performance through effective problem-solving strategies.
- Implement preventive measures to minimize operational disruptions.
Course Audience
Who is this course for, and can benefit the most
- Process engineers and plant operators.
- Maintenance engineers and technicians.
- Production supervisors and plant managers.
- Engineers involved in process optimization and troubleshooting.
Course Outline
The course aims and learning outcomes
Introduction to Process Troubleshooting and Systematic Approaches
Session 1: Overview of Process Plant Operations- Introduction to process plants and key operational parameters.
- Common challenges and issues encountered in plant operations.
- The importance of a structured approach to troubleshooting.
- Step-by-step diagnostic process: observation, analysis, and
solution.
- Tools and techniques for effective problem identification.
- Introduction to RCA and its significance in troubleshooting.
- Methods for performing RCA in process environments.
- Techniques for gathering process data and using it for failure
analysis.
- Real-life case studies focused on diagnosing process
inefficiencies.
- Group discussion and exercise on identifying root causes
Troubleshooting Equipment and Process Failures
Session 1: Troubleshooting Common Equipment Failures- Identifying issues in pumps, compressors, heat exchangers, and
valves.
- Common symptoms and failure modes of process equipment.
- Techniques for resolving equipment-related issues in process
plants.
- Troubleshooting flow inconsistencies, pressure imbalances, and
control loop failures.
- Diagnosing control valve issues and instrumentation problems.
- Understanding process upsets and their impact on plant
operations.
- Examining temperature, pressure, flow, and composition
variances.
- Analyzing deviations from process setpoints and their root
causes.
- Practical techniques for correcting abnormal process
conditions.
- Analysis of real-world cases where process and equipment
failures occurred.
- Participants work in groups to identify and resolve the
issues.
Advanced Troubleshooting Techniques and Preventive Measures
Session 1: Advanced Troubleshooting Tools and Software- Overview of diagnostic tools and software used in modern
process plants.
- Using predictive analytics and data-driven approaches to
prevent failures.
- Applying advanced monitoring systems to enhance
troubleshooting efficiency.
- Implementing preventive maintenance to reduce plant downtime.
- Integrating predictive maintenance with troubleshooting
efforts.
- Monitoring equipment health and performance trends.
- Guidelines for developing a troubleshooting culture in the
workplace.
- Continuous improvement strategies for enhancing plant
reliability.
- Building effective communication between operations and
maintenance teams.
- Participants apply the course concepts to a comprehensive
troubleshooting scenario.
- Group presentations and peer evaluations.
- Final Q&A session and course wrap-up.
Providers and Associations
Providing the best training services and benefits to our valued clients
Boost certificate of completion
BOOST's Professional Attendance Certificate “BPAC” is always given to the delegates after completing the training course, and depends on their attendance of the program at a rate of no less than 80%, besides their active participation and engagement during the program sessions.
ENDORSED EDUCATION PROVIDER
Flexible deadlines
Customized dates accordance to your schedule
Shareable Certificate
Earn certificate upon completion
COURSE METHODOLOGY
Our Training programs are implemented by combining the participants' academic knowledge and practical practice (30% theoretical / 70% practical activities).
At The end of the training program, Participants are involved in practical workshop to show their skills in applying what they were trained for. A detailed report is submitted to each participant and the training department in the organization on the results of the participant's performance and the return on training. Our programs focus on exercises, case studies, and individual and group presentations.
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