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Course Code: OGC 1101
598 Course Visits
Electrical Submersible Pump :Design, Installation, Commissioning And Maintenance
Course Sector:
Oil, Gas and Chemical
Course Dates and Locations
Choose a date and location to book your seat
No.
Date
Days
Location
Fees
Enrollment
01
5 Days
Vienna, Austria $4,950
02
5 Days
Dubai, UAE $4,250
03
5 Days
Salalah, Oman $4,250
Introduction
Training course introducion / brief
ESPs have advantages over some of the other artificial lift methods because they can generate a higher formation drawdown and achieve a higher rate. However, their performance is impacted by gas interference and formation sand production, both of which have to be addressed when setting ESPs in production wells.
This course will familiarize the user with the ESP system and its optimum application. All components will be described in detail. The course uses computer software for numerous design and analysis class problems. Some films will be shown to illustrate installation, operation, and removal of failed equipment, new products, and best practices. Discussion is encouraged concerning experiences of successes and failures. Comparisons are made to other lift methods to help facilitate the optimum method selection.
Course Objectives
At the end of the training course, participants will be able to
- Optimize well productivity using ESP systems
- Identify the function of each component of the ESP system, and to select optional components and add-ons
- Design and analyze a system using computer software
- Apply best practices to extend system life
- Optimize system power efficiency
- Manage gas, solids, corrosion, and viscosity associated with produced fluids
- Determine if an ESP system is the optimum artificial lift system for a given producer
- Monitor system performance using the different types of sensors available
- Run ESP system troubleshooting.
Course Audience
Who is this course for, and can benefit the most
- Process design
- Unit Operator
- Environmental
- Process safety engineer
- Gasoline blender engineer
- Lab supervisor
- Supply chain engineer
- Distillates analyst
- Models engineer
- Chemical Operator
- Chemical Plant Operator
- Chemical Process Technician
- Control Room Supervisor
- Gas Plant Process Operator
- Gas Production Operator
- Gas Terminal Operations and Storage
- Gathering Pipeline engineer
- Oil Terminal / Storage engineer
- Pipeline Maintenance / Equipment / Compliance / Repair
- Pipeline Testing / Technician / Supervisor / Safety
- Plant Equipment Operator
- Plant Operations Technician
- Plant Shutdown
- Plant Supervisor
- Power Distribution
- Power Plant Manager
- Process Supervisor
- Refinery Operations Technician / Manager
- Terminal Operator / Manager
- Utilities Operator
Course Outline
The course aims and learning outcomes
Well
Completion / Artificial Method Selection
- Introduction for Reservoir and Production Considerations
- Well Completion types, design & accessories
- Artificial lift systems comparison and selecting criteria
ESP
Onshore / Offshore Design, Installation (Rig-less) & Application
- ESP Equipment, Operation and Installation
- Description of all components of the electrical submersible system starting at the surface to the pump, transformers, controllers/VSD, wellhead, tubing cable, cable guards, motor lead cable, pump, intake/gas separator, equalizer/protector, motor and instrumentation
- Design of an ESP system to fit current and future well conditions,
- Operation of a given design
- Analysis of an ESP system using diagnostics from installed instrumentation and using diagnostic computer programs
- Removal of failed equipment
- Teardown analysis of failed equipment and RCFA considerations,
- Controls for ESP systems including variable speed drives, ESP instrumentation available in the industry
Pump Construction
- Compression Pumps
- Floater Pumps
Downhole
Packer
- Quantum Packer
- Quantum Packer Setting Mechanism
Isolation
Valve
- MFIV setting Procedure
- MFIV/Quantum Packer Completion Table
- Running MFIV Shifting Tool
- ESP Production Packer
ESP
Run-In-Hole Procedure
- Typical Completion Table
- Typical Completion Schematic
Operational
Considerations
- Importance of data keeping
- Maintenance and monitoring
- Installation considerations and cautions
- Analysis of an ESP system using diagnostics from installed instrumentation and using diagnostic
New
Pump Innovations
- Cross Flow
- ESP – TCP – Y-tool
- Hybrid ESP – Gas Lift Application
- Recirculation System
- Intelligent Completion Combined with ESP System
Failure
Analysis & Root Causes
- Pump Performance and Troubleshooting
- Motor Pump Performance at Different Speed Frequencies
- Amp. Charts, and Failure Analysis and Troubleshooting.
- Amp. Chart Interpretation:
- Normal
- Power fluctuations or spikes
- Gas lock
Erratic current
- Under-load heavy kill fluid
- Pump off with gas interference
- Failed restart and False start
- Excessive cycling
- Fuzzy
- Free gas in pump
- Under current load
- Overload
- Pump handling solids and debris
- Emulsion surface loads…etc.
- Failure analysis, Data keeping, Maintenance and monitoring.
- Case Histories
Providers and Associations
Providing the best training services and benefits to our valued clients
Boost certificate of completion
BOOST's Professional Attendance Certificate “BPAC” is always given to the delegates after completing the training course, and depends on their attendance of the program at a rate of no less than 80%, besides their active participation and engagement during the program sessions.
ENDORSED EDUCATION PROVIDER
Flexible deadlines
Customized dates accordance to your schedule
Shareable Certificate
Earn certificate upon completion
COURSE METHODOLOGY
Our Training programs are implemented by combining the participants' academic knowledge and practical practice (30% theoretical / 70% practical activities).
At The end of the training program, Participants are involved in practical workshop to show their skills in applying what they were trained for. A detailed report is submitted to each participant and the training department in the organization on the results of the participant's performance and the return on training. Our programs focus on exercises, case studies, and individual and group presentations.
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