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Course Code: EEC 1272
21 Course Visits
Motor Actuator And Control Applications. Theory And Practical
Course Sector:
Electrical Engineering
Course Dates and Locations
Choose a date and location to book your seat
No.
Date
Days
Location
Fees
Enrollment
01
5 Days
Riyadh, KSA $4,250
02
5 Days
Vienna, Austria $4,950
Introduction
Training course introducion / brief
This training program provides a comprehensive understanding of motor actuators, control techniques, and their practical applications.
Motor actuator systems in industrial environments.
The program is designed for engineers, technicians, and professionals working with automation systems and motor control, blending theoretical knowledge with hands-on exercises to equip participants with the necessary skills to design, control, and troubleshoot motor actuator systems in industrial environments.
Course Objectives
At the end of the training course, participants will be able to
- Identify types of motor actuators and their principles of operation.
- Learn open-loop and closed-loop control methods, speed, and position control.
- Understand and implement PID control and other control strategies for motor systems.
- Design and implement motor control circuits and understand driver/controller components.
- Effectively install and configure motor actuators and associated control systems.
- Apply vector control and Direct Torque Control (DTC) for high-performance motor control.
- Interface motor actuators with PLCs and SCADA systems for automated control and monitoring.
- Diagnose and resolve common faults in motor actuators and control systems.
- Apply safety standards and best practices for motor installation, operation, and maintenance.
Course Audience
Who is this course for, and can benefit the most
coming soon
Course Outline
The course aims and learning outcomes
Introduction to Motor Actuators:
- Overview of Motor Actuators and Their Applications.
- Definition and role of motor actuators in automation and control systems.
- Industrial applications: Robotics, conveyor systems, HVAC, automotive, etc.
- Motor actuator selection based on application requirements.
- Types of Motor Actuators.
- Operating principles of DC motors, AC motors, and stepper motors.
- Overview of motor torque, speed, and efficiency.
- Electromagnetic principles of operation.
Motor Control Techniques:
- Overview of open-loop and closed-loop control systems.
- Applications of open-loop control in simple automation systems.
- Advantages and disadvantages of closed-loop control for accuracy and precision.
- Techniques for controlling the speed of motors (e.g., varying voltage, frequency, and current).
- Position control using encoders and feedback mechanisms.
- Stepper motor and servo motor positioning systems.
- Motor Driver Circuits and Controllers
- Motor drivers: H-bridge circuits, PWM (Pulse Width Modulation) control.
- Controllers: PID controllers, motor controllers, and digital/analog control techniques.
- Hands-on Exercises with Motor Control Circuits.
Control Systems Theory:
- Importance of control systems in automation.
- Feedback loops, control loops, and their role in actuator systems.
- Examples of motor actuator control in industrial applications.
- Overview of feedback control: Negative feedback, stability, and error correction.
- Feedforward control for anticipatory control strategies.
- Comparing feedback vs. feedforward in motor control systems.
- Understanding PID (Proportional, Integral, Derivative) control loops.
- Tuning PID controllers for motor speed and position control.
- Practical applications of PID controllers in motor actuators.
- Control Strategies for Motor Actuator Applications.
- Open-loop and closed-loop control applications in real-world motor systems.
- Adaptive control and fuzzy logic control for motor actuator systems.
- Case Studies on Integrated Actuator and Control Systems.
Electrical Components and Power Supply for Motors:
- Understanding voltage, current, and power ratings for different motor types.
- Calculating power needs based on load and speed requirements.
- Power supply units (PSU) for motors: Types and selection criteria.
- Voltage regulation, current protection, and thermal management.
- Importance of circuit protection in motor control systems.
- Selection and application of fuses and breakers in motor circuits.
- Hands-on Exercises with Power Supply Systems.
Motor Actuator Installation and Configuration:
- Mounting motors and actuators for optimal performance.
- Wiring practices and electrical safety.
- Aligning motors with mechanical systems (couplings, shafts, etc.).
- Setting up motor controllers and drivers for different types of motors.
- Calibration of motor controllers and setting up parameters.
- Integrating controllers with actuators in industrial setups.
- Common installation errors and troubleshooting techniques.
- Verifying system functionality and efficiency post-installation.
Advanced Motor Control Strategies:
- Understanding vector control for AC motors.
- DTC as an advanced method for controlling torque and flux.
- Applications requiring precise motor control: CNC machines, robotics, etc.
- Performance tuning for high-speed and high-torque motor systems.
- Practical application:
- Implementing vector control and DTC on a motor system.
- Analyzing performance and tuning advanced motor control settings.
Motor Actuators in Automated Systems:
- Overview of PLCs and their role in motor actuator control.
- Programming PLCs for motor speed, torque, and position control.
- Interfacing motor controllers with PLCs for automated control.
- SCADA systems for real-time monitoring and control of motor actuators.
- Configuring SCADA to interact with motor control systems.
- Practical Exercise: Motor Control via PLC and SCADA.
Troubleshooting and Diagnostics for Motor Actuators:
- Motor not starting, overheating, unusual noise, vibration issues, etc.
- Causes of faults and failures in actuator systems.
- Using multimeters, oscilloscopes, and motor analyzers for troubleshooting.
- Interpreting error codes and performance data.
- Practical Application:
- Diagnosing and repairing motor actuator faults in a controlled environment.
- Conducting tests and using diagnostic tools to pinpoint problems.
Safety Standards and Best Practices:
- Safety Guidelines for Motor Actuator Systems.
- Electrical safety, including lockout/tagout procedures.
- Ensuring safe installation, operation, and maintenance practices.
- Understanding international standards and certifications for motor control systems.
- Implementing safety standards in motor control system design.
- Emergency Procedures and Contingency Planning.
- Developing and implementing emergency shutdown protocols.
- Analyzing failure modes and designing for system reliability.
Capstone Project: Designing and Implementing a Motor Actuator System:
- Participants will work in teams to design, configure, and test a motor actuator system.
- The project will incorporate motor control strategies, safety considerations, and troubleshooting.
Providers and Associations
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Boost certificate of completion
BOOST's Professional Attendance Certificate “BPAC” is always given to the delegates after completing the training course, and depends on their attendance of the program at a rate of no less than 80%, besides their active participation and engagement during the program sessions.
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Shareable Certificate
Earn certificate upon completion
COURSE METHODOLOGY
Our Training programs are implemented by combining the participants' academic knowledge and practical practice (30% theoretical / 70% practical activities).
At The end of the training program, Participants are involved in practical workshop to show their skills in applying what they were trained for. A detailed report is submitted to each participant and the training department in the organization on the results of the participant's performance and the return on training. Our programs focus on exercises, case studies, and individual and group presentations.
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